Operating a complex facility requires constant surveillance of production targets. You need to monitor facility operations and performance to keep track of production quantity and quality, to manage power use, and ensure a safe facility environment.
Saulsbury provides turnkey E&I support as well as individual, focused services to meet the needs of heavy industrial clients who seek to maintain or boost plant reliability, productivity, and process safety. From opportunity planning and fully-integrated EPC to operational support and upgrades, we help you sustain a robust communications and controls system to run a productive and profitable facility.
Instrumentation and Systems
Saulsbury delivers integrated power, technology, and communications solutions to heavy industrial clients across the nation. Our E&I specialists help improve operations, controls, and data management for capital projects as well as plant modifications and maintenance. Our E&I experts specialize in:
- High-voltage substations and switchyards
- Power generation
- Medium- and low-voltage power distribution systems, switchgear, and motor control centers
- AC and DC UPS systems
- Cabling and raceway systems
- PLC and DCS systems
- Automation upgrades
- Security systems
- System testing
Saulsbury has a proven track record of new construction, expansions, upgrades, and retrofits. Whether performing construction-only projects or leading multi-discipline E&I efforts, we provide dependable solutions for:
- Site civil work
- Power substations
- Power transmission systems
- Control rooms and associated systems
- High, medium, and low voltage
Saulsbury owns and operates full-service fabrication facilities that specialize in:
- Conduit engineering and fabrication
- Control panel design and fabrication
- Welding (aluminum bus duct)
- PDC/MCC module and skid engineering and fabrication
Learn more about our capabilities and experience from our projects.
Gulf Coast PDH Project
Saulsbury's electrical services team was contracted to install all electrical and instrumentation systems for an all new propane dehydrogenation plant in Mont Belvieu on the Texas Gulf Coast.
Oil Terminal E&I Project
Saulsbury performed all of the electrical and instrumentation for 56 crude storage tanks, a ship loading dock and a barge dock.
Electrical Distribution & DCS Upgrade in Deer Park, Texas
Saulsbury installed protective instrument systems (PIS) including Triconex & Bently Nevada.
DCS Upgrade of Borger, Texas Refinery
Saulsbury performed a DCS upgrade of a refinery in Borger, Texas by converting the existing pneumatic control system to a Fisher Provox DCS. The project included field instrumentation installation and hot cutovers.
E&I Construction for Truck Terminal in Big Spring, Texas
Saulsbury performed all electrical and instrumentation construction for a client's truck terminal in Big Spring, Texas.
E&I Construction of Crude Oil Terminal in Pecos, Texas
Saulsbury completed all electrical and instrumentation construction for a crude oil terminal in Pecos, Texas.
E&I, Civil, and Mechanical Construction of Midland Terminal
Saulsbury is performing the electrical and instrumentation, civil, and mechanical construction for all infrastructure connecting a mainline pipeline to two 250,000-barrel-per-day storage tanks.
Electrical Upgrade of Pipeline Terminal
Saulsbury performed the electrical and instrumentation construction for an electrical upgrade at a client's pipeline terminal in Post, Texas.
Ingleside Energy Center Terminal EPC Project
Saulsbury completed engineering, procurement, and construction for a 100,000 bbl/day HD-5 propane loading terminal.
VFT Installation in Laredo, Texas
Saulsbury completed the electrical and civil/structural installation of the equipment for a 17-kilovolt switchyard and a 100-megawatt VFT at a client's substation site in Laredo, Texas.
Crude Oil Terminal in Wink, Texas
Saulsbury completed the electrical and instrumentation construction for a client's crude oil terminal in Wink, Texas.
El Paso Power Station
Saulsbury provided the civil, mechanical, E&I construction and commissioning services of units one and two for the client’s power station.
Simple Cycle Power Plant Construction
Saulsbury performed the general construction of a nominal 90 megawatts simple cycle power plant in Watford City, North Dakota.
Combined Cycle Power Plant and Water Treatment Facility
Saulsbury provided the general construction for a combined cycle power plant and water treatment facility in Snyder, Texas.
General Construction of 80 MW Simple Cycle Power Plant
Saulsbury performed the general construction of a nominal 80-megawatt simple cycle power plant for a state public service company in a matter of a few months.
Construction of Arizona Generating Station
Saulsbury Industries constructed a 40-megawatt simple cycle power plant consisting of one General Electric LM6000 combustion turbine-generator with an ATS/Express, LLC, SCR unit.
General Construction and Electrical Installation of a Natural Gas Power Plant
Saulsbury performed all civil work for the complete installation of foundations and under and above ground I&E for a 550-MW natural gas-fired power plant.
Permian Basin Compressor Station Construction
Saulsbury was awarded a contract for the construction of a 200-MMSCFD compressor station for one of the Permian Basin's most active operators.
Installation of Turbine Compressor Stations
Saulsbury was awarded contracts to construct three large turbine-driven compressor stations along a major natural gas pipeline for one of the largest oil and gas companies in North America.
Installation of Three Compressor Packages in Western Wyoming
Saulsbury installed a total of three Cat 3612 driven Ariel 4 throw compressor packages at two Brownfield locations.
Balmorhea Diamond Processing Facility
Saulsbury was awarded the contract to construct three cryogenic processing plants at our client's Diamond Processing Facility.
Coyanosa, Texas Cryogenic Processing Complex
Saulsbury partnered with a long-time client to to fully engineer and construct two cryogenic processing plants near Coyanosa, Texas.
Hughes County, Oklahoma Cryogenic Processing Plant
Saulsbury completed full engineering, procurement, and construction of a 200-MMSCFD cryogenic plant, including liquid stabilization, slug catching, gas dehydration, and residue gas compression.
Goliad, Texas Cryogenic Processing Plant
Saulsbury provided the engineering, design, and construction for the installation of a Thomas Russell 200-MMSCFD cryogenic plant at a greenfield site.
Lovington, New Mexico Cryogenic Processing Plant
Saulsbury completed the full engineering, procurement, and construction of a 200-MMSCFD cryogenic plant as well as liquid stabilization, slug catchers, liquid gas treating and dehydration, acid gas reinjection, inlet gas compression, and residue gas compression.
Weld County, Colorado Processing Plant
Saulsbury was contracted to fully engineer and construct a 200-MMSCFD cryogenic processing facility in Weld County, Colorado as the second train to an existing facility.
Denver-Julesburg Basin Cryogenic Processing Facility
Saulsbury partnered with a long-time client and one of the region's largest publicly-traded natural gas processors to fully engineer and construct a 200-MMSCFD cryogenic processing plant at the company's processing complex in Colorado's DJ Basin.
Reeves County, Texas Cryogenic Processing Facility
Saulsbury installed their 38th cryogenic plant Reeves County, Texas. In addition, Saulsbury installed refrigeration, amine, stabilization, residue compression, and all associated equipment at the plant.
Cryogenic processing facility in Watford City, ND
One of North America's largest midstream companies hired Saulsbury to complete the civil and mechanical construction, as well as instrumentation and electrical for one 60-MMSCFD cryogenic plant and one 150-MMSCFD cryogenic plant.
Construction of Linear Low-Density Polyethylene Plant in Odessa, Texas
Saulsbury provided the electrical and instrumentation personnel needed to build a grassroots polyethylene manufacturing plant.
FCCU Expansion Project in Big Spring, Texas
Saulsbury was responsible for all E&I work associated with this large-scale expansion including pre-outage, unit shutdown and post-shutdown scopes.
Low-Sulfur Gasoline Unit in Big Spring, Texas
Saulsbury performed the construction for an all-new low-sulfur gasoline unit at the Big Spring refinery including civil, structural, mechanical, and electrical & instrumentation.
Low-Sulfur Diesel Project in Big Spring, Texas
Saulsbury completed the construction of several units at the plant including a 20,000-barrels-per-day diesel hydrotreater.
SCOT Tail Gas Unit in Big Spring, Texas
Fundamental engineering, procurement, and construction of the refinery's Treatment Unit and Sulfur Recovery Unit expansion.
Crude Unit Expansion in Lovington, NM
Saulsbury completed an EPC Crude Unit Expansion at a refinery in Lovington, NM. This project resulted in increased crude oil processing capacity from 30,000 BPD to 45,000 BPD.
ROSE Unit Construction in Artesia, NM
Saulsbury relocated a client's residuum oil supercritical extraction (ROSE) unit (asphalt plant) for a refinery in Artesia/Lovington, New Mexico.
Condensate Splitter Construction
Saulsbury completed the construction of a 50,000 BPD grassroots crude oil condensate splitter in Corpus Christi, TX
Micro-LNG Plant in Jacksonville, Florida
Saulsbury performed the engineering, procurement, and construction on a grassroots micro-LNG plant in Jacksonville, FL.
EPC of Micro-LNG Plant in Jacksonville, Florida
Saulsbury performed engineering, procurement and construction of a grassroots micro-LNG plant in Jacksonville, Florida. Saulsbury integrated the LNG liquification process provided by the client with the balance of plant.
Natural Gas Condensate Storage and Trucking Facility in Freeport, Texas
Saulsbury performed all of the engineering, procurement, and construction on this natural gas condensate storage and trucking facility.
Doe Canyon CO2 Booster Station
As part of the CO2 Program Expansion Project in Cortez, Colorado, Saulsbury was tasked with increasing the station throughput of the Doe Canyon CO2 gathering system and preserving the ability of the station to operate with declining CO2 well production pressures.
CO2 Program Expansion in Cortez, Colorado
Saulsbury completed a complex CO2 program enhancement for leading midstream client including multiple pump stations and compressor stations. The project overall provided a 300 MMSCFD capacity increase to the client's pipeline system.
CO2 Recovery Plant Construction
Saulsbury served as the electrical contractor for a plant designed to provide high purity CO2 for injection for enhanced oil recovery.
Prowers County, Colorado Wind Farm
Saulsbury performed the electrical construction work on a 108-wind turbine wind farm in Prowers County, Colorado.
Quay County, New Mexico Wind Ranch
Saulsbury completed all electrical work on 80 Mitsubishi MHI 1,000A wind turbines for a wind ranch in Quay County, New Mexico.
Precipitator Rebuild in Boone County, Kentucky
Saulsbury provided the construction installation services for the rebuild of a client's hot side electrostatic precipitators (ESP) at a 648-megawatt, single turbine plant in Boone County, Kentucky.
Hydroprocessing Renewable Diesel Plant
Saulsbury was contracted to complete the electrical and construction work for a 3-MMgy hydroprocessing renewable diesel plant in Carlsbad, New Mexico.
Environmental Retrofit Project in Northeast Texas
Saulsbury was awarded electrical and instrumentation contracts for the environmental retrofit of a client's 1,650-MW coal-fired power plant in Northeast Texas.
Solar Energy Project in Tonopah, Nevada
Saulsbury completed the electrical construction for a 110-MW concentrating solar power energy farm. At the time of completion, it was the largest molten salt power tower in the world.
Wastewater Treatment Project in Clovis, New Mexico
Saulsbury was responsible for all aspects of the installation of underground piping, grounding and duct banks, concrete foundations, and buildings for the effluent water treatment system of a cheese manufacturing facility in Clovis, New Mexico.
OSB Manufacturing Facility in Broken Bow, Oklahoma
Saulsbury was responsible for all electrical, controls, and instrumentation for a client's oriented strand board (OSB) plant producing more than 600 million square feet of panels per year.
Primary Crushing and Handling System
Saulsbury was contracted to complete all electrical and instrumentation work associated with a new crushing and handling circuit at a client's Colorado gold mine.
Refining and Carbon Kiln Facility Upgrade
Saulsbury was contracted for the electrical and instrumentation upgrades of a refining and carbon kiln facility for a client's central Colorado gold mine.
Lignite Coal Handling System and Overland Conveyor
Saulsbury was contracted to complete the electrical and construction work for a client's coal mine. The lignite handling system was the longest continuous belt overland conveying system in the world at nearly 13 miles.
Odessa Power Plant Water Treatment Facility
Saulsbury performed the civil, mechanical, structural/piping fabrication, building erection, and electrical and instrumentation associated with a water treatment plant servicing a new 1000-MW combined cycle power generation facility.